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Welder classification

As a leading welding machine manufacturing company, we understand that each customer has its own unique needs and challenges. Therefore, our services not only include the supply of high quality standard welding equipment, but also strive to provide customized welding machine solutions for each customer.

IBC Cage Production Line
Steel Grating Welding Line
Rebar Mesh Line
Industrial Mesh Line
Lattice Girder Welding Line
Wire Products Welding Line
Sandwich Panel Welding Line

IBC Cage Production Line

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Online IBC Tank/Cage machine

R&D capabilities and product quality continue to improve.

1000L IBC Cage Grid Welding Machine、Frame Bending Machine、Frame Locking Machine、Frame Punching and Hole Making Machine、Base Frame Welding Machine.

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IBC Cage Production Line

IBC Welding machine

SINGE ROW WELDING MACHINED (DMW3-4*250-1200)

4 sets of intermediate frequency transformer control and 6 sets of welding rods
Speed: 70s~80s/mesh

 

DOUBLE ROW WELDING MACHINE (DMW3-6*400-1200)

6 sets of intermediate frequency transformer control and 6 sets of welding rods
Speed: 50s~60s/mesh

1. Double-layer feeding frame design: allows tubes to be loaded while the main welding is working, improving working effiency.
2. Intermediate Frequency DC Welding: the penetration for DC power supply is better, which can improve the welding apperar and welding quality.
3. Manipulator automatic unloading: reduces personnel allocation.
4. The overall processing of the equipment frame: ensures the accuracy of the equipment, stable and efficient operation, and an I mesh can be welded every 75s.

Machine Parameter
Single Row Welding MachineDouble Row Welding MachineSingle Row Welding MachineDouble Row Weling Machine
Max.Welding Width1200mm1200mmEquipped Power350KVA400KVA
Max.Welding Length4250mm4250mmRated Power4*250KVA6*400KVA
Welding MethodACACDuty Cycle20%20%
MaterialGalvanized PipeGalvanized PipeVoltage3P 380V3P 380V
Thickness of the Pipe1-2mm1-2mmFrequency50Hz/60Hz50Hz/60Hz
Diameter of the Pipe14-20mm14-20mmCable Size>70mm3>120mm3
Pipe Loading MethodManual/2 laborsManual/2 laborsAir Pipe SizeG1G1
Welding Grid Unloading MethodManual/AutoManual/AutoAir Pressure0.6Mpa0.6Mpa
Working Capacity350-450 pcs/ 8 hours350-450 pcs/ 8 hoursWater Pipe SizeG1 1/42-中19+G1
Labor Demand2-3 labors2-3 laborsCoolantFlow&Temperature160~200L/minless than 30 degree200-250L/minless than 30 degree
 
IBC Cage Production Line

IBC Bending Machine

1. The overall processing of the equipment frame ensures high bending precision, stable and efficient operation, and a frame can be bent every 15-20s.
2. Adopt a special bending balance system to ensure the diagonal size of the frame.
3. The whole machine is controlled by man-machine interface+PLC programming control mode, with a high degree of automation.
4. The manipulator can be configured to automatically load and unload materials, reducing staffing.
5. Using high-quality hydraulic system, it has the characteristics of fast response, small inertia and high precision.

Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic11KWCoolant Flow500L/min
StationHydraulic Pressure6-8MpaDimension4500*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

IBC Clinching Machine

1. The overall processing of the equipment frame, high equipment precision, stable and efficient operation.
2. The whole machine is controlled by man-machine interface + PLC programming control mode, with a high degree of automation.
3. The manipulator can be configured to automatically load and unload materials, reducing staffing.
4. Only need to replace the mold block to meet the needs of clinching different pipes, and the mold is easy to replace
5. Each component of the equipment has a high degree of modularization, which can be configured according to customer needs to improve the degree of automation.

Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic5.5KWCoolant Flow175L/min
StationHydraulic Pressure15-20MpaDimension2000*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

IBC Punching Machine

1. The overall processing of the equipment frame ensures high bending precision, stable and efficient operation, and a frame can be bent every 15-20s.
2. Adopt a special bending balance system to ensure the diagonal size of the frame.
3. The whole machine is controlled by man-machine interface+PLC programming control mode, with a high degree of automation.
4. The manipulator can be configured to automatically load and unload materials, reducing staffing.
5. Using high-quality hydraulic system, it has the characteristics of fast response, small inertia and high precision.

Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic5.5KWCoolant Flow125L/min
StationHydraulic Pressure14-22MpaDimension2000*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

IBC Pallet welding machine

1. The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load.
2. Welded pallet will be unload automatically. The machine will do the welding automatically.
3. It adopts 3 sets of MF DC 250KVA power. The machine helps to increase product quality and production rate, lower the production cost
4. Solve the problem of unstable welding quality caused by manual work. Higher production rate and automation level.

Machine Parameter
PowerAC 380V50/HzPneumatic PressureMore than 0.6Mpa
Rated Power for Hydraulic11KWCoolant Flow500L/min
StationHydraulic Pressure6-8MpaDimension4500*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

IBC Valve Welding machine

Valve Welding Machine:

1. Adopt the double welding mode of end welding and axial welding to ensure the soldering reliability of the product.
2. The welding temperature can be adjusted to adapt to the temperature difference in different seasons.
3. The equipment frame is processed as a whole to ensure high grasping accuracy. stable and efficient welding operation. The welding cycle time is about 50s/pc.
4. The dual detection method of differential pressure detection and visual detection is adopted to ensure the accuracy of leak detection and reduce manpower.

 

IBC Cage Production Line

IBC Leakage test machine

 

Leakage Test Machine:

Equipped with valve leak point visual detection mechanism and air pressure detection mechanism.
The equipment is equipped with high-definition camera and display screen to improve detection accuracy.

IBC Cage Production Line

IBC ASSEMBLY LINE

IBC ASSEMBLY LINE -A

1. Use manipulator to pick up the inner tank and put it into the complete frame.
2. It will enter into the rotary table. The operator will do the manual pull draw bar and cover assembly.
3. Finally the product will enter into the stacking station.
4. Then the whole detection process will be completed.

 

IBC ASSEMBLY LINE -B

1. The tank is lifted to a certain height by the elevator, and the next tank is transported to the bottom of the elevator for stacking, and the operation is repeated once.
2. Generally, 3 to 4 tanks can be stacked, and then transported to the forklift station.

 

IBC ASSEMBLY LINE -C

1. This system is suitable for factories that separate the blowing machine workshop and the cage workshop.
2. The test tanks are transported by the conveyor to the cage workshop. No human intervention required.

IBC Cage Production Line

Vibration Machine

1. The vibration speed is displayed by a digital instrument, and the speed can be adjusted according to the demand.
2. Pneumatic springs reduce equipment operation noise.
3. The clamping of the sample adopts the guide rail type, which is convenient and safe to operate.
4. The base of the machine is made of heavy-duty channel steel with damping rubber pad, which is easy to install and stable in operation (if the testspeed needs high-speed operation for a long time, it is recommended to install anchor screws to fix it).
5. Double motor frequency conversion speed regulation, stable operation and strong load capacity.

Machine Parameter
Frequency Range1~5 HzVibration WaveformSine Wave
RangeRange of Rotation100~300rpmVibration AxisRotary Vibration
MaximumAcceleration13 m/s2Vibration MethodMotor Excitation
Maximum Test Load2000 kgCooling MethodAir Cooling
Displacement Amplitude25.4mm(mmp-p)
 
IBC Cage Production Line

IBC Tube Shrinking machine

As an auxiliary machine for IBC production line, the tube shrinking machine can greatly improve the precision of frame tube insertion.

IBC Cage Production Line

bottom tube Forming machine

Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic5.5KWCoolant Flow125L/min
StationHydraulic Pressure14-22MpaDimension2000*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

tubes

  • Round Tube
  • Square Tube
Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic5.5KWCoolant Flow125L/min
StationHydraulic Pressure14-22MpaDimension2000*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

plastic fitting

  • Bolt
  • Screwed Ball Valve
  • Container Cap
  • Container Cap
  • Plastic Protection Corner
  • Valve Cover Plate
Machine Parameter
PowerAC 380V50/HzPneumaticPressureMore than 0.6Mpa
Rated Power for Hydraulic5.5KWCoolant Flow125L/min
StationHydraulic Pressure14-22MpaDimension2000*1500*2500
LaborDemandManual:1 labor   Automatic:0 labor
IBC Cage Production Line

steel pallet-stamped metal parts

  • Pallet Plate
  • Middle Beam
  • Bottom Tube
  • Middle Foot
  • Corner Foot
  • Name Plate

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